Any Industry, Any Process, Any Product

Our industrial software products enable you to pull-together and analyze process, lab and materials data simultaneously to identify and understand the key drivers of your process and product performance or the causes of unwanted defects or events, then pro-actively act to enhance performance and reduce downtime.

Oil and Gas

Maximize Production through intelligent Gas Lift Injection Optimization (iGLO) or optimal well treatments via Halliburton's patented approach with our software.. Reduce Oil Quality Variance by controlling oil properties to target. Avoid Problems by predicting adverse process transients. Detect Abnormal Platform Conditions so you can be aware of problems before production downtimes or unit operations damage.

Here are some example projects:

Description	Products Used
Direct Optimization of Lift Gas Injection of wells individually and also at a platform-level, increasing production 5-7% over just-prior steady-state hand-optimization. Production revenues were accelerated by $18 Million / year.	iGLO/Intellect 2.0 Live Optimizer
Predictive model-based control of Reid Vapor Pressure on four (4) oil stablization units taking oil straight from the slug catcher with highly variable oil supply. Cut RVP variance by over 50% and centered it on target. Estimated savings at $375,000 / year and reduced risk of storage tank roof problems.	Intellect 2.0
Direct and Model-Based Optimization of Lift Gas Injection of 3 fields, increasing production 17% over steady-state hand-optimization.	iGLO/Intellect 2.0 Process Modeler iImprove
Implementation of oil, water and gas virtual sensors on each of 8 wells on an off-shore platform.	iGLO/Intellect 3

 

Steel

Maximize Production through melt cycle time reduction
Minimize Retesting through process performance prediction. Reduce Variance by controlling product properties to target or precalculating optimal forumations.
Optimize Materials Utilization through materials to product properties mapping.

 

Description	Products Used
Estimation of melt-time required to achieve a desired temperature.	Intellect 2.0 Process Modeler

 

Power Generation

Validate Stack Emissions Sensors using virtual sensor comparisons. Predict Mean Time To Repair (MTR) on power failures.Detect Abnormal Power Generator Conditions so you can be aware of problems before production downtimes or unit operations damage.

 

Description	Products Used
Determine Mean Time to Repair for outages based on staffing, day of week, type of failure for enhanced customer service.	Process Modeler
Estimate stack emissions based on operating conditions to double-check stack sensors and alert on significant differences.	Intellect 2.0 Process Modeler

 

Aerospace / Military

Optimize Assembly Operations by finding the best combinations of parts that make all products come out within and tighest to targets. Perform Condition-Based Maintenance so you do maintenance when it is needed, not before and certainly not after it is obvious. Diagnose Product Problems. Predict Performance and Faults with Virtual Sensors

Description	Products Used
Determine optimal combinations of sub-assemblies that yield all final assemblies conform to specification. This boosted the customer's production capacity by 120% and drove rework to zero.	Intellect 1.0
Detect impending failures of Unmanned Aerial Vehicles (UAVs) so action can be taken before loss. Results in "Condition-Based Maintenance".	Intellect 3.0 Custom Application

 

Pulp and Paper

Control Product Quality closed loop, in real-time. Control Cross and Down Web Properties to Target Minimize Expensive Raw Materials Consumption Predict Product Performance and Process Faults with Virtual Sensors. Capitalize on Voith's Expertise through Voith Paper Automation's services

 

Description	Products Used
Provide operator recommendations of expensive raw material rates to minimize costs using "open-loop" model-predictive optimization. This resulted in an ROI of 1 month... every month.	Intellect 2.0 Process Modeler iImprove
Estimate product quality for difficult, highly variable manual lab tests yielding on-line real-time metrics likely more accurate than the lab.	Intellect 2.0 Process Modeler

 

Case Studies

Send us an email at info@intellidynamics.net to discuss your needs and to learn more about how we've used these technologies to achieve outstanding results with similar customer challenges.

 

We also serve other industries / commercial markets, including: